This tool helps to sand down the wooden surfaces within less amount time. They are a perfect option for beginners who want to start learning and master the sanding process. The process of selecting a palm sander is very tedious job. But considering below factors help you make the right choice.
Corded Vs Cordless
Palm sanders are available in these two variants. Corded one has to be connected an electric outlet while cordless ones come with in-built batteries for power source. Corded ones are suitable for heavy-duty works. While cordless ones are travel-friendly and suitable for working in tighter spaces and with no electric power supply source. You can choose based on your preference.
Orbits per Minute
This determines who quick the palm sander base can complete the movement. Usually, the models present in the market are available with 7000 to 12000 orbits per minute. Lower speed means less less-aggressive sanding and higher speed means more aggressive sanding. You can choose the range based on your requirements.
Power
We recommend to check out the palm sander that has 1 to 2-amp motor. This range is suitable enough to complete the most of the task easily. For more information, we recommend checking out the detailed “Buying Guide” mentioned in this article. Using the same data, we have also picked out the best palm sanders for your reference.
Best Palm Sanders
6 Best Palm Sanders Reviews
1. Dewalt Palm Sander
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Dewalt is one of the oldest power tools brands that is highly popular and offers all kinds of products to the user. The Dewalt DWE6411K palm sander is present in the 1st position in this article as it is the most durable and reliable option present in this article. Unlike other options out there, this one comes with a 3-year long warranty for peace of mind. When you consider its great build quality, you can easily rely on this palm sander for all your sanding needs for a long time. You get quite a powerful electric motor in this palm sander from Dewalt that is rated at 2.3 amps. Due to this, you are able to get an orbit speed rating of 14000 OPM that is quite high. While the price of this palm sander is a bit on the higher side, its included accessories make it a great high value for money option. Best Features:
Electric motor power rating of 2.3 amps Orbit speed rating of up to 14000 orbits per minute 3-year long warranty Comes with various accessories Locking dust port system
Pros:
Most reliable and durable palm sander mentioned here Great performance from 2.3 amp motor Offers various handy accessories in the box
Cons:
A bit on the heavier and larger side
2. Makita Finishing Sander
Apart from making a wide range of cordless and battery-powered tools, Makita also makes some decent corded power tools that offer various features to the user. Makita’s BO4556 palm sander is present in the 2nd position in this article as it offers decent performance while having a small and compact design. The lightweight build quality of this palm sander makes it a great option for portable usage, especially when you consider the compact form factor. Even though this palm sander is quite portable and lightweight, its build quality is quite good and should last for a long time. Unfortunately, you only get a 1-year long warranty with this palm sander that might be an issue for a lot of users out there. Moving over to its performance, it uses a 2 amp electric motor, as you can tell by its name. This 2 amp electric motor allows you to go up to 14000 OPM orbit speed that is the same as most other palm sander options out there. Best Features:
Electric motor power rating of 2 amps Orbit speed rating of up to 14000 orbits per minute 1-year long warranty Small and compact design Rubberized grip for comfort and ergonomics
Pros:
Portable design due to small and lightweight construction Decent performance from 2 amp electric motor with high orbit speed High precision sanding pads and mechanism
Cons:
Only a 1-year long warranty
3. Wen Palm Sander
You can find a wide range of affordable and value for money power tool options from WEN that make for a great pick for the users who are on a budget. This WEN 6301 palm sander is present in the 3rd position in this article as it is the cheapest option present in this article. Even though it has an affordable price tag, you get a lot of handy features with this palm sander. These things result in a high value for money proposition with this palm sander. A great thing about this palm sander is that it comes with a 2-year long warranty even at its lower price tag. However, the build quality is on the average side since this is a budget product. As for its performance, you get pretty good performance numbers with this palm sander that can go up to 13500 OPM with the help of its highly efficient 1 amp electric motor. Best Features:
Electric motor power rating of 1 amp Orbit speed rating of up to 13500 orbits per minute 2-year long warranty Dust collection port on the side Velcro base pad for quick installation
Pros:
Highly affordable price tag for high value for money Great performance from efficient 1 amp motor Decent 2-year long warranty for peace of mind
Cons:
Average build quality
4. Black Decker Electric Sander
Coming to the next option in this article, we have Black Decker that has been making all kinds of electric power tools for a long time now. This Black Decker palm sander is the most powerful option present in this article because of its highly efficient electric motor. Even though it uses a very common electric motor in terms of the power rating at 2 amps, you get a high orbit speed of 16000 OPM. Since this is much higher than most other options, this palm sander makes for a great option as an industrial power tool. Another great thing about Black Decker is that it offers a 2-year long warranty to the user. Although, the build quality offered by this palm sander could have been much better than what it offers to the user. While it is not the most reliable option, it is certainly quite compact and small, which is always great to have. Best Features:
Electric motor power rating of 2 amps Orbit speed rating of up to 16000 orbits per minute 2-year long warranty Small and compact design Soft grip handle with good ergonomics
Pros:
Highest orbit speed of 16000 OPM Efficient and powerful electric motor Portable and compact design
Cons:
Build quality could have been better
5. Skil Palm Sander
Skil is another popular brand of power tools out there that offers a wide range of options to the user, including a palm sander. The Skil 7292-02 palm sander can be another great pick for users who are looking for affordable palm sanders. Just per its name, it uses a 2 amp electric motor to power its sanding mechanism. Due to this, it is able to generate an orbit speed of up to 14000 OPM that is quite similar to most other options mentioned till now in this article. While the build quality of this palm sander is pretty good, you only get a 1-year long warranty with this Skil palm sander that can be a letdown for some users out there. One of the most unique features of this palm sander is its pressure control option. It allows you to change the pressure that you are exerting on a given surface while sanding it. Best Features:
Electric motor power rating of 2 amps Orbit speed rating of up to 14000 orbits per minute 1-year long warranty Pressure control option Inbuilt vacuum adapter for ease of use
Pros:
Decent value for money with low price tag Comes with a great performing 2 amp motor Offers various handy features
Cons:
Only a 1-year long warranty
6. Genesis Palm Sander
In comparison to other options present in this article, Genesis is a smaller brand of power tools if you are in the market for a new palm sander. Genesis’ GPS2303 palm sander is yet another affordable option out there that makes for a viable option for the users who are on a budget. Unlike most other options with a 2 amp motor, this one uses a 1 amp electric motor. While you get lower power consumption with this motor, it also affects the performance since the maximum orbit speed is just 10000 OPM. Thankfully, the build quality of this budget palm sander is quite good. You also get a 2-year long warranty with this palm sander that makes it a great reliable, and durable option that can be used for a long time. Its included dust bag and sandpaper pads result in a high value for money with this affordable palm sander. Best Features:
Electric motor power rating of 1 amp Orbit speed rating of up to 10000 orbits per minute 2-year long warranty Great build quality for the price Offers multiple handy accessories in the box
Pros:
Affordable price tag for users on a budget Decent build quality and long warranty for peace of mind Comes with various accessories for ease of use
Cons:
Low orbit speed rating of just 10000 OPM
How to Choose the Best Palm Sander
Sanding machines are an important part of any carpenter tool kit. As it is a single time investment, you have to be very careful while making the purchase. If you are not aware of the factors to consider while making the purchase, we recommend reading the below guide thoroughly. We tried to include all the information required to analyze the products and make the right purchase.
1. Types of Palm Sanders
Palm sanders are available in two types that include – orbital and random orbital sander. The main purpose of both these types is same. However, their working mechanism is different. So, if you use a wrong type of palm sander, there is a high risk of causing damage to the task and inefficient sanding. To prevent this, you have to invest in a pam sander type that is suitable for your project or tasks. We have provided a detail description of each type below for your reference.
Orbital Sander –
They are suitable for DIY or small woodworking projects and finishing works. It works by rotating gently in smaller circles in a fixed orbiting axis. While rotating, it removes small parts of the wood material surface. Based on the models, the orbital sanders are available in either square pads or circular pads. Orbital sanders are not suitable for removing large amount of wood or heavy-duty sanding words like sanding furniture.
Random Orbit Sander –
When it comes to look, random and orbit sanders look similar. The main difference among them is the operation or working mechanism of the circular sanding disc. When the disc rotated in the random sander, it oscillates or moves in off-centre. This movement increases the sander’s efficiency and makes it perfect option for heavy-duty tasks. Another difference is the appearance of the sander bottom. Unlike orbital sander, this is circular and not square or rectangle. When it comes to finishing, they don’t provide the same fine finish as orbital sander. However, they come with large sanding range that have orbiting length ranging from 5 to 6 inches. They are suitable for removing and stripping wood materials. However, their work is too aggressive to provide smooth finish like orbital sander.
2. Corded Vs Cordless
While choosing any power tool, it is important to consider the power source. When it comes to palm sanders, they are available in two power variants that include corded and cordless. Corded Palm Sanders are equipped with an electric cord which has to be plugged into any electrical outlet for operation. This is an ideal option if you have a power outlet near your project and continuous power supply. The main problem with corded palm sanders is the cord may or may not be long enough to reach the project from the outlet. In such cases, you may have to invest in extension cords that can cover a long area. Cordless Palm Sanders are equipped with battery packs which power up the tool. As there is no cord option, they are ideal option for completing tasks in tight spaces and areas without any power source. But cordless power sanders have rechargeable battery packs which needs to be charged in docking station. Before starting any task, you have to make sure there is enough power in the sander. And it is also helpful to have an extra battery back just in case you run out of power in the middle of the task. In terms of maneuverability, cordless ones are the right choice.
3. Orbits Per Minute
This determines who quick the palm sander base can complete the movement. Usually, the models present in the market are available with 7000 to 12000 orbits per minute. While analyzing this factor, remember that slower the orbit speed, cooler will the be the sander. This means it will be less aggressive in removing the material. If the OPM is faster, then the task will be completed much quicker. However due to high temperature caused by rapid friction, there can be a rick of damaging heat-sensitive materials. Another thing to check out is the speed settings. This lets you use the palm sander as your task needs and in broad applications.
4. Pressure Detection
Some palm sanders are equipped with pressure detector. If the sander is pressed too hard, it will notify the user via sensor light or vibration. Of course, professionals may not need this feature but for beginners it is a must-have. If the user is not careful with the sander, then it can damage the workpiece. Having safety features like this one help to learn the power tool without running the task.
5. Dust Seal
Sawdust is harmful both for your health and power tools as well. When the saw dust starts flying, it can enter into the inner parts of the tool and clog up the motor. In the worst cases, it can make the tool inoperable. In order to prevent this issue, brands have started implementing preventing features in their models. So, the recent tools are developed keeping in mind that saw dust have to prevented from entering the sensitive parts of the tool. So, in that case, the palm sander will last longer as well. If you want the tool to last much longer, then make sure to check out the model with this feature.
6. Dust Collection
No matter what sanding you are handling, sawdust is a harmful by-product you have to deal with. Inhaling this sawdust can affect your lungs, throat, eyes and nose as well which can further lead to life-threatening issues. To maintain your health properly, it is important to know how well the sander can collect the saw dust debris. Whenever you use this power tool, it is always advised to wear protective gear like N95 mask, googles, and other protection. Most of the palm sanders come with an in-built dust collection system. They typically contain a fan which sucks out the dust into the collection box which is present on the rear of the power sanding tool. Some sanders come with additional attachment that combines the sander to shop-vac. For that, you will need a shop vac that has a vacuum nozzle with a size ranging between 1 ¼ inch or 2 ½ inch hose size. This lets you clean up the dust using the vacuum cleaners. Some of the palm sanders come with dust collection port which doesn’t come up in the way while you work. They clear up the area quickly so that you can concentrate on providing final touches to your project. And for that, you don’t have to skip just because the dust covering them.
7. Ease of Changing Paper
Changing the sandpaper multiple times while completing a task can be frustrating process. So, it is important to invest in a sander that comes with easily replaceable sandpapers. The best palm sanders come with mechanism or lever that lets you change the sandpaper. This will save a lot of time.
8. Pick a Base Plate System
While purchasing a plan sander, you have to consider the durability of the base plate present at the bottom of the power sander. The base plate is where the sander bottom is attached to sanding pads or sandpaper. Orbital sanders are available in two sizes that include 5 inches and 6 inches. When the orbital sander has 5 inches, it is called finisher sander. And when the sander comes with more than 6 inches, then it is called professional wood sander. While choosing the base plate, you have to also consider the technology used for attaching the sanding discs. Some of them comes with a hook and loop system while others come with adhesive option. This latter option lets you attach and remove the sanding pads quickly. Most of the sanders available in the market comes with holes at the bottom which are usually helpful to remove the dust accumulated while working. If the sanding pads come with adhesive option, then you have to line up the holes complementing the holes of base plate to get them collected during the sanding process.
9. Power
Usually, sander’s power is measured in terms of watts depends on the current and operating voltage required. As it has a fixed voltage, the efficiency of the sander depends on the current value (amps) and outlet voltage of your socket. We recommend to check out the palm sander that has 1 to 2-amp motor. This range is suitable enough to complete the most of the task easily. Always remember that, higher the amperage and higher the power, the sanding pad will move much faster. So, you can complete the process quickly. If you are choosing a cordless palm sander, then you have to check the voltage. Most of them come between 18 to 20 volts. Actually, there is not much difference between these two options, expect the way it is measured.
10. Comfortability and Ergonomics
As we use palm sander with hands, we have to make sure it is comfortable to use, control and handle while handing the tasks. If it has comfortable grip, then it can be difficult to use the sander for projects. While using a palm sander, we recommend to make sure, it comes with a textured rubber top and a comfortable handle grip. This lets you use the power sander easily. The design features also help in reducing the vibration levels while operating the device. This helps you use the palm sander for longer time without experiencing hand fatigue. If power sander has speed dials and buttons, then make sure they are easy to operate and within the reach. They should also be easy to adjust the settings while operating the device on your project. Some cordless palm sanders are available in bulky battery pack which may cause problem while sanding some tight corners. If your task involves using the palm sander for smaller areas then we recommend choosing a thinner sander with a cord. Less bulky option is perfect for this workspace.
11. Durability
As the main purpose of the palm sander is to sand down the wood or other materials, it will obviously have high-intensity and regular contact. So, it is very important to choose a sander that is durable and lasts for a long time as well. We recommend to check out the reviews of customers to know whether the model is worth the investment or not.
12. Price and Warranty
Similar to any other power tool, it is important to check out the warranty duration of a palm sander before making the purchase. Most of the palm sanders available in the market come with 3 to 5 years of experience maximum. It is better to choose a model with higher warranty duration. When it comes to pricing, they are available in both budget-friendly and premium ranges. So, you can choose anyone among your budget but make sure it is durable enough and worth the price.
How to Use a Palm Sander Safely?
If you are beginner, remember that it takes proper practice and time for mastering the technique of sanding. To help you out, we have provided clear instructions below.
1. Choosing the Sandpaper
This depends on the task or project you are handling. Sandpapers are usually differentiated based on the grit coarseness. For sanding rough surfaces, you have to go for 40 to 60 grit and for light sanding tasks, you have to go for 220 to 240 grit paper. For general sanding purposes, you should check out the 80 to 120 grip sand paper. Once you have chosen the right sanding paper, you can get to the next step.
2. Measuring and Attaching
Now, you have to measure the sandpaper and cut it accordingly. Place the one end of the paper into the sanders clamping lock. You can repeat the other end completely after securing it in the place.
3. Secure the Material
In this step, you can ensure the material is clamped at one place of your workbench. Or else, there is a risk of the material sliding loose while sanding. After this, you can plug the sander and turn it either on/off. At this point, you should also wear the protective gear that include face mask and googles for protection.
4. Start Sanding
Place the palm sander and move it gently over straight motions. Make sure to work in lines and with wood grain. If you work against the grain, then it can create blemishes and splinters, resulting in uneven finish.
5. Increase the Grit
As you start approaching to end of the sanding task, you can swap for a higher grit sandpaper for achieving super-smooth results
What are Palm Sanders Exactly Designed For?
First thing to understand is that, compared to larger sanders like belt or random orbital, palm sanders come in lower price range. Because of the lower price, it is the perfect option for beginners who want to start out mastering the sanding process. And next, palm sanders are excellent for providing finesse on project’s surface. As the random orbital sanders are aggressive, they provide a great job in removing paint and other materials off the surface. And a quarter-sheet sander is specially designed for working with smaller grits. It also does a great job in removing the stains and protective coatings. Palm sanders and their movement save you a lot of effort and time while sanding the material.
Conclusion:
Reaching small and tight corners while using large-sized sanding machines can be quite difficult. And this is where small and compact palm sanders come into play since they are perfect for smaller applications or portable usage. Because they are so handy, we have mentioned some of the best palm sanders up above in this article. We have even provided their major features and options so that you can easily differentiate between them. The detailed buying guide provided in this article will take you through all of the important aspects of palm sanders. If all of this is not enough for you, here are some of our favorite palm sanders recommendations:
The Black Decker electric sander is the most powerful option present in this article. It uses a 2 amp electric motor that allows it to go up to 16000 OPM quite easily. You also get a 2-year long warranty with it that is always great to have. Dewalt’s palm sander is the most durable and reliable option mentioned above as its 2.3 amp electric motor comes with a 3-year long manufacturer’s warranty. You also get an excellent build quality with this 14000 OPM palm sander If you have budget restrictions, then you should consider the WEN palm sander. It uses a decent 1 amp electric motor for reaching 135000 OPM that is quite good for a budget product. Despite the lower price tag, you still get a 2-year long warranty with it.
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